Induction bending for demanding applications

Our product range covers a wide variety of diameters, wall thicknesses, materials and bending geometries.

Thanks to our many years of experience and integrated manufacturing, we can reliably meet individual project requirements.

In addition to manufacturing induction bends, we support our customers with technical advice, documentation and project-specific logistics solutions.

© Bends and Welds | Bau einer Gaspipeline durch grüne Landschaft
Gas pipelines and
LNG connections


© Bends and Welds | Rohrleitung für Fernwärme über grünes Wiese
District heating
pipelines


© Bends and Welds | Illustration von Wasserstoff-Molekülen
Hydrogen and
CO₂ pipelines
© Bends and Welds | Rohrleitungssystem für Wasserstoff
Industry &
Offshore


Wide product range up to DN 1,400

All variants available in infinitely variable sizes

© Bends and Welds | Nahtlose, längsnahtgeschweißte und spiralnahtgeschweißte Stahlrohre

Sizes / External diameters

Seamless, longitudinally welded and spiral-welded steel pipes with an external diameter of 60.3 mm to 1,420 mm (2″ to 56″) can be bent.

 © Bends and Welds | Illustration eines Rohres mit starkem Biegeradius

Bending radii

Continuously adjustable to any desired bending radius from 240 mm to 10,600 mm.

© Bends and Welds | Illustration eines Rohres mit starkem Biegeradius

Bending angles

Up to 180° is possible, depending on the dimensions, material and bending radius.

© Bends and Welds | Illustration verschiedener Wanddicken von Rohren

Wall thicknesses

Depending on the diameter, bending radius and material, wall thicknesses of up to 85 mm are possible.

© Bends and Welds | Illustration zur Darstellung von Einfach- und Mehrfachbiegungen

Shapes

Shapes I: Available with or without straight ends.
Shapes II: Single bend or multiple bends, e.g. stepped or curved bends.

© Bends and Welds | Illustration zur Darstellung verschiedener Rohrenden je nach Kundenspezifikation

End finishing

The ends are machined to customer specifications: with smooth ends, with weld edges in any desired shape, with turned or drilled and adjusted diameters.

© Bends and Welds | Illustration zur Darstellung vereschiedener Beschichtungen bzw. Endbearbeitungen

Coatings

Descaling and cleaning by grit blasting, temporary corrosion protection, paints, primers, external plastic coating e.g. PUR (polyurethane), internal coating e.g. EP (epoxy resin).

Materials

All standard materials without restrictions

BENDS and WELDS specialises in the induction bending of unalloyed, alloyed and high-alloy steel pipes. This also includes steel pipes made from thermo-mechanically rolled steels, which place particular demands on material modification, bending technology and heat treatment.

Drawing on material and bending databases built up over decades, we determine the appropriate bending parameters for different materials and ensure compliance with the required material properties. In addition to the range of materials, we are also able to process steel pipes manufactured using all standard production methods. These include seamless pipes as well as longitudinally welded (HFW, SAWL) and spiral-welded (SAWH) pipes.

Services

Services

Complete Support

© Bends and Welds | zwei Männer mit gelber Warnweste und grünem Sicherheitshelm im Gespräch

We are committed to supporting our customers with professional advice on all technical and commercial matters relating to induction bending and pipeline connections. Our decades of experience in induction bending technology, materials and project management make us a competent partner who is happy to support you.

© Bends and Welds | aufgeschlagenes Notizheft mit Stift liegt auf der Tastatur eines aufgeklappten Notebooks

• On request, we offer a service covering the calculation and design of induction bends. Our engineers draw on extensive databases and empirical data accumulated over many years

© Bends and Welds | Blick in eine Rohrbiegung

We maintain close contact with national and international institutes and are constantly improving our induction bending process. Our staff are always up to date with the latest technology and developments in materials science, which we actively incorporate into the optimisation of our products and processes for the benefit of our customers.

© Bends and Welds | zum Transport vorbereitete Rohre auf einem Lagerplatz

We ensure that your orders are packaged appropriately. Depending on customer requirements and specifications, we deliver, for example, on wooden pallets or with various types of end protection.

© Bends and Welds | zwei Rohrbiegungen,verladen auf einem roten Transporter

Depending on the enquiry and customer requirements, we deliver on terms ranging from EXW to CFR. As a competent logistics partner, we organise the proper and safe transport of our products to a destination of your choice. In doing so, we work closely with local and international freight forwarders. The optimal selection of transport modes ensures that our products reach their destination worldwide undamaged and on time.